Mobile Nitrogen Compressor Stations

The mobile nitrogen compressor station is a highly efficient, exceptionally reliable system for producing nitrogen at any pressure required by the Customer: low or high. Nitrogen compressor stations are available in containerised and trailer-mounted versions, as well as in self-propelled version on KamAZ and URAL motor vehicle chassis. All climatic versions can be provided.

Capacity

up to 2,000 m3/h

Nitrogen purity

up to 99.9%

Warm-up period

up to 30 minutes

Operating temperature

–45 to +40 °C


The new generation of Grasys MVA series mobile nitrogen compressor equipment differs fundamentally from its Russian and CIS counterparts in terms of ease of use and high performance (capacity up to 2,000 m3/h, pressure up to 350 atm, nitrogen purity up to 99.9%).

Grasys nitrogen compressor units are available in containerised and trailer-mounted versions, as well as in self-propelled version on KamAZ and URAL motor vehicle chassis.

Product Images

Product Design Options

Fixed Design

Free equipment placement, on-skid or on-platform design.

Packaged Modular (Transportable)

Modular container or sea container design. Operation in various climatic zones.

Truck-Mounted

Designed on a trailer, skids, as well as in a self-propelled version based on the KamAZ and URAL chassis.

Prefabricated Building

Modular frame building using light steel thin-walled structures and sandwich panels.
Тех. характеристики

Capacity, m³/hup to 2,000

Nitrogen purity, %up to 99.9

Dew point temperature, °C−40 to −60

Operating temperature, °C−45 to +40

General Description

Air compression technology, which was widely used in the CIS due to its high processability, is now prohibited by the “Safety Regulations in the Oil and Gas Industry” PB 03-576-03. The use of a mobile nitrogen compressor plant effectively solves the problem of applying a compression method using an explosion proof inert mixture.

Structurally, the nitrogen generation plant is a self-contained system consisting of a gas separation unit and a diesel compressor, available in chassis-mounted or portable versions. The equipment of the nitrogen compressor plant is covered by a metal body. One of the key components of the package, which largely determines its reliability and durability, is the gas separation unit based on hollow fibre membrane technology.

Grasys manufactures air mixture separation units based on the latest scientific advances in membrane gas separation. A key advantage of Grasys membrane nitrogen generation systems used in mobile nitrogen compressor plants is their high reliability, unpretentious operation and ease of maintenance.

The MVA series units and stations are recommended by the State Technical and Mining Inspectorate (Gosgortechnadzor) for drilling, development, repair and operation of gas and oil wells, exposure of product formations, repair and operation of pipelines and reservoirs. Mobile nitrogen compressor equipment is designed to generate a nitrogen-based inert gas mixture containing a maximum of 10% oxygen at a mixture pressure of 20 MPa from atmospheric air.

Система управления и контроля

Advanced, Smart GRASYS Intelligent Control-8 Control and Monitoring System

The advanced, smart GRASYS Intelligent Control-8 monitoring and control system ensures the simplest and most convenient control of the GRASYS mobile nitrogen compressor station.

The GRASYS Intelligent Control-8 monitoring and control system provides:

  • Full control of all nitrogen compressor plant systems;
  • Manual, automatic and remote control options;
  • The ability to integrate the unit's control system into the factory-wide control system;
  • Emergency interlocks to protect against falling outside the permitted limits of key process parameters;
  • Switching the unit to standby mode under zero nitrogen consumption;
  • A wide range of additional options, including the ability to control unit parameters via the Internet;
  • Archiving the main technical parameters of the equipment;
  • The control panel is equipped with an active LCD display and shortcuts to access the most important functions.

Benefits of Grasys Mobile Nitrogen Compressor Stations

  • Perfect membrane module design
  • Advanced, smart GRASYS Intelligent Control 8 control and monitoring system
  • Robust compressors from the world's leading manufacturers
  • Mobility, off-road capability
  • Fully autonomous operation
  • Quick start-up and shut-down
  • Can be operated over a wide temperature range
  • No specific air quality requirements
  • Single platform for all equipment
  • Easy to use and maintain
  • Low operating costs
  • Both low and high pressure nitrogen delivery options
  • Available with only one nitrogen delivery pressure: low or high

Operating Procedure When Dealing With R&P Co. Grasys

1

Submit a request on the site or reach our specialist by phone

2

Grasys expert speaks to you and finds out your needs

3

You fill out a questionnaire with the desired equipment parameters

4

Our expert prepares a quotation with the most efficient solutions to your application. Contract to be concluded

5

We perform engineering, designing, manufacture equipment with its further testing and placing into service, etc

6

We ship equipment to the operational location and provide a package of documents

7

We are engaged in start-up operations and equipment commissioning

8

We provide aftersales service to ensure equipment efficient performance and reliability excellence (optional)

Advantages of Cooperating with R&P Co. Grasys

High-tech Russian manufacture

Implementation of import substitution programs

Hands-on experience in implementing over 1500 projects within 20 years

Manufacturing equipment of any size and level of sophistication

Turnkey projects (EPC-contracts)

Prompt technical support

Information contained herein does not constitute а public offer

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