Serial PSA Nitrogen Generators Nitropower Plus 2.2-6

Grasys is proud to offer commercially available adsorption generators NITROPOWER PLUS with the generated nitrogen purity up to 99.999%. These are fully automated systems ensuring unmanned operation while in service. Generators can be equipped with a set of advanced features.

Capacity

up to 300 m3/h

Nitrogen purity

up to 99.999%

Pressure

up to 0.8 MPa

Delivery period

up to 30 days


Generator Nitropower Plus 2.2-6 Capacity

Nitrogen purity, % Capacity, Nitrogen*, m3/h Flow rate, Air**, m3/h
99% 302.1 720
99.5% 262.5 666
99.9% 189.9 594
99.95% 167.1 576
99.99% 122.1 540
99.995% 105.6 522
99.999% 72 468

*capacity is converted to standard conditions (t = 20 °C, P = 760 mm Hg)

**air flow rate is specified at 1 MPa pressure

Generator Nitropower Plus 2.2-6 Specifications

Parameter Value
Nitrogen production technology Adsorption
Nitrogen outlet pressure, MPa, max. 0.8
Compressed air inlet pressure, MPa 0.6 – 1
Air inlet G1/2" and G1", G1 1/2" (for NP+)
Nitrogen outlet G 1/2" and G1" (for NP+)
Power supply voltage 220 V, 50 Hz
Ambient temperature (indoors, fixed design), °С +5...+35
Ambient temperature (outdoors, in modular container), °С −55…+50
Dimensions H x W x D, mm, max 2,205 х 2,745 х 1,160
Weight, kg, max 2,000
Inlet compressed air quality:
Compressed air dew point, °С, max +3
Solids content, µm, max 0.1
Compressor oil content, mg/m3, max 0.01

Product Images

NITROPOWER Generator Operating Principle

NITROPOWER nitrogen generators operate on the PSA (Pressure Swing Adsorption) principle. The generators are based on a set of steel adsorbers filled with a special adsorbent — a carbon molecular sieve. This specially prepared material has pores of a size that preferentially absorb (adsorb) oxygen, allowing the air passing through the adsorber to be enriched with nitrogen.

The pre-dried and purified compressed air enters the generator and passes through the adsorbers in an upward direction, from bottom to top. Nitrogen molecules poorly penetrate the pores of the adsorbent, so they pass through the adsorber and enter the product line, while oxygen accumulates in the adsorbent.

Due to the limited oxygen absorption capacity of the adsorbent, NITROPOWER generators automatically switch the operating mode of the adsorbers so that one group of adsorbers absorbs oxygen while the other is being regenerated. During regeneration, the pressure in the adsorber drops and the accumulated oxygen is released to the atmosphere. The adsorbers are cyclically switched to ensure continuous nitrogen generation.

Control System of NITROPOWER Series Generators

Control System of NITROPOWER Series Generators

Equipped with an integrated gas analyser board and flow meter, the control system can be integrated into a superordinate system (factory-wide process control system) for remote monitoring and control of all processes.

Depending on the options and models selected, the following parameters can be monitored:

  • Generator inlet air temperature;
  • Generator inlet air pressure;
  • Generator discharge product gas pressure;
  • Oxygen concentration in the product gas at the generator outlet;
  • Pressure in the generator's adsorbers;
  • Product gas flow rate at the nitrogen generator outlet (optional).

Benefits of NITROPOWER Nitrogen Generator

  • Excellent Efficiency. The use of the latest technology in the design of NITROPOWER generators has made it possible to achieve the lowest air consumption per unit of product nitrogen in the world. This gives you the opportunity to save on compressor equipment and significantly reduce energy costs.
    The generators do not contain any vessels covered by PB 10-115-03. Rules for the Construction and Safe Operation of Pressure Vessels, as the volume of the adsorbers of NITROPOWER generators does not exceed 20 litres.
  • Ability to Increase Capacity. You can easily increase the capacity of your NITROPOWER generator as required thanks to its modular design, allowing you to make a phased investment.
  • Robustness and Operating Life. Often manufacturers push the maximum parameters per unit of adsorbent to save costs, resulting in rapid wear and tear. NITROPOWER generators are designed for long and robust performance. The lower linear gas velocity reduces adsorbent wear and significantly increases generator life.
  • The wide product range allows you to choose the right nitrogen generator model without overpaying for excessive production capacity.
  • The high quality of NITROPOWER generators is ensured by series production, excellent build quality, the use of high quality components from leading European, US and Japanese manufacturers, and a reliable valve system. The generators are supplied fully operational.
  • Advanced Control System. A generator is equipped with a state-of-the-art control system that enables the unit's self-diagnostics and connection to the factory-wide process control system.
  • Wide Range of Services. With its extensive experience, R&P Co. Grasys is able to implement projects of any complexity, from the supply of generators to turnkey projects. R&P Co. Grasys specialists supervise the installation, commissioning, warranty and post-warranty service of the equipment supplied.

NITROPOWER Nitrogen Generator Options

  • Air receiver
  • Air compressor
  • Dryer
  • Nitrogen receiver
  • Air filters
  • Booster compressor
  • Receiver connection kit
  • Kit for connecting the generator to a compressed air source
  • Comprehensive warranty and post-warranty service

Operating Procedure When Dealing With R&P Co. Grasys

1

Submit a request on the site or reach our specialist by phone

2

Grasys expert speaks to you and finds out your needs

3

You fill out a questionnaire with the desired equipment parameters

4

Our expert prepares a quotation with the most efficient solutions to your application. Contract to be concluded

5

We perform engineering, designing, manufacture equipment with its further testing and placing into service, etc

6

We ship equipment to the operational location and provide a package of documents

7

We are engaged in start-up operations and equipment commissioning

8

We provide aftersales service to ensure equipment efficient performance and reliability excellence (optional)

Advantages of Cooperating with R&P Co. Grasys

High-tech Russian manufacture

Implementation of import substitution programs

Hands-on experience in implementing over 1500 projects within 20 years

Manufacturing equipment of any size and level of sophistication

Turnkey projects (EPC-contracts)

Prompt technical support

Information contained herein does not constitute а public offer

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